diff --git a/create-models.sh b/create-models.sh old mode 100644 new mode 100755 diff --git a/src/dactyl_keyboard/dactyl.clj b/src/dactyl_keyboard/dactyl.clj index 169c8da..2cb6aa6 100644 --- a/src/dactyl_keyboard/dactyl.clj +++ b/src/dactyl_keyboard/dactyl.clj @@ -16,8 +16,8 @@ (def nrows 5) (def ncols 6) -(def α (/ π 11)) ; curvature of the columns -(def β (/ π 36)) ; curvature of the rows +(def α (/ π 9)) ; curvature of the columns +(def β (/ π 34)) ; curvature of the rows (def centerrow (- nrows 3)) ; controls front-back tilt (def centercol 3) ; controls left-right tilt / tenting (higher number is more tenting) (def tenting-angle (/ π 12)) ; or, change this for more precise tenting control diff --git a/src/dactyl_keyboard/dactyl.clj.orig b/src/dactyl_keyboard/dactyl.clj.orig new file mode 100644 index 0000000..169c8da --- /dev/null +++ b/src/dactyl_keyboard/dactyl.clj.orig @@ -0,0 +1,785 @@ +(ns dactyl-keyboard.dactyl + (:refer-clojure :exclude [use import]) + (:require [clojure.core.matrix :refer [array matrix mmul]] + [scad-clj.scad :refer :all] + [scad-clj.model :refer :all] + [unicode-math.core :refer :all])) + + +(defn deg2rad [degrees] + (* (/ degrees 180) pi)) + +;;;;;;;;;;;;;;;;;;;;;; +;; Shape parameters ;; +;;;;;;;;;;;;;;;;;;;;;; + +(def nrows 5) +(def ncols 6) + +(def α (/ π 11)) ; curvature of the columns +(def β (/ π 36)) ; curvature of the rows +(def centerrow (- nrows 3)) ; controls front-back tilt +(def centercol 3) ; controls left-right tilt / tenting (higher number is more tenting) +(def tenting-angle (/ π 12)) ; or, change this for more precise tenting control +(def column-style + (if (> nrows 5) :orthographic :standard)) ; options include :standard, :orthographic, and :fixed +; (def column-style :fixed) + +(defn column-offset [column] (cond + (= column 2) [0 2.82 -4.5] + (>= column 4) [0 -12 5.64] ; original [0 -5.8 5.64] + :else [0 0 0])) + +(def thumb-offsets [6 -3 7]) + +(def keyboard-z-offset 9) ; controls overall height; original=9 with centercol=3; use 16 for centercol=2 + +(def extra-width 2.5) ; extra space between the base of keys; original= 2 +(def extra-height 1.0) ; original= 0.5 + +(def wall-z-offset -15) ; length of the first downward-sloping part of the wall (negative) +(def wall-xy-offset 5) ; offset in the x and/or y direction for the first downward-sloping part of the wall (negative) +(def wall-thickness 2) ; wall thickness parameter; originally 5 + +;; Settings for column-style == :fixed +;; The defaults roughly match Maltron settings +;; http://patentimages.storage.googleapis.com/EP0219944A2/imgf0002.png +;; Fixed-z overrides the z portion of the column ofsets above. +;; NOTE: THIS DOESN'T WORK QUITE LIKE I'D HOPED. +(def fixed-angles [(deg2rad 10) (deg2rad 10) 0 0 0 (deg2rad -15) (deg2rad -15)]) +(def fixed-x [-41.5 -22.5 0 20.3 41.4 65.5 89.6]) ; relative to the middle finger +(def fixed-z [12.1 8.3 0 5 10.7 14.5 17.5]) +(def fixed-tenting (deg2rad 0)) + +;;;;;;;;;;;;;;;;;;;;;;; +;; General variables ;; +;;;;;;;;;;;;;;;;;;;;;;; + +(def lastrow (dec nrows)) +(def cornerrow (dec lastrow)) +(def lastcol (dec ncols)) + +;;;;;;;;;;;;;;;;; +;; Switch Hole ;; +;;;;;;;;;;;;;;;;; + +(def keyswitch-height 14.4) ;; Was 14.1, then 14.25 +(def keyswitch-width 14.4) + +(def sa-profile-key-height 12.7) + +(def plate-thickness 4) +(def mount-width (+ keyswitch-width 3)) +(def mount-height (+ keyswitch-height 3)) + +(def single-plate + (let [top-wall (->> (cube (+ keyswitch-width 3) 1.5 plate-thickness) + (translate [0 + (+ (/ 1.5 2) (/ keyswitch-height 2)) + (/ plate-thickness 2)])) + left-wall (->> (cube 1.5 (+ keyswitch-height 3) plate-thickness) + (translate [(+ (/ 1.5 2) (/ keyswitch-width 2)) + 0 + (/ plate-thickness 2)])) + side-nub (->> (binding [*fn* 30] (cylinder 1 2.75)) + (rotate (/ π 2) [1 0 0]) + (translate [(+ (/ keyswitch-width 2)) 0 1]) + (hull (->> (cube 1.5 2.75 plate-thickness) + (translate [(+ (/ 1.5 2) (/ keyswitch-width 2)) + 0 + (/ plate-thickness 2)])))) + plate-half (union top-wall left-wall (with-fn 100 side-nub))] + (union plate-half + (->> plate-half + (mirror [1 0 0]) + (mirror [0 1 0]))))) + +;;;;;;;;;;;;;;;; +;; SA Keycaps ;; +;;;;;;;;;;;;;;;; + +(def sa-length 18.25) +(def sa-double-length 37.5) +(def sa-cap {1 (let [bl2 (/ 18.5 2) + m (/ 17 2) + key-cap (hull (->> (polygon [[bl2 bl2] [bl2 (- bl2)] [(- bl2) (- bl2)] [(- bl2) bl2]]) + (extrude-linear {:height 0.1 :twist 0 :convexity 0}) + (translate [0 0 0.05])) + (->> (polygon [[m m] [m (- m)] [(- m) (- m)] [(- m) m]]) + (extrude-linear {:height 0.1 :twist 0 :convexity 0}) + (translate [0 0 6])) + (->> (polygon [[6 6] [6 -6] [-6 -6] [-6 6]]) + (extrude-linear {:height 0.1 :twist 0 :convexity 0}) + (translate [0 0 12])))] + (->> key-cap + (translate [0 0 (+ 5 plate-thickness)]) + (color [220/255 163/255 163/255 1]))) + 2 (let [bl2 (/ sa-double-length 2) + bw2 (/ 18.25 2) + key-cap (hull (->> (polygon [[bw2 bl2] [bw2 (- bl2)] [(- bw2) (- bl2)] [(- bw2) bl2]]) + (extrude-linear {:height 0.1 :twist 0 :convexity 0}) + (translate [0 0 0.05])) + (->> (polygon [[6 16] [6 -16] [-6 -16] [-6 16]]) + (extrude-linear {:height 0.1 :twist 0 :convexity 0}) + (translate [0 0 12])))] + (->> key-cap + (translate [0 0 (+ 5 plate-thickness)]) + (color [127/255 159/255 127/255 1]))) + 1.5 (let [bl2 (/ 18.25 2) + bw2 (/ 28 2) + key-cap (hull (->> (polygon [[bw2 bl2] [bw2 (- bl2)] [(- bw2) (- bl2)] [(- bw2) bl2]]) + (extrude-linear {:height 0.1 :twist 0 :convexity 0}) + (translate [0 0 0.05])) + (->> (polygon [[11 6] [-11 6] [-11 -6] [11 -6]]) + (extrude-linear {:height 0.1 :twist 0 :convexity 0}) + (translate [0 0 12])))] + (->> key-cap + (translate [0 0 (+ 5 plate-thickness)]) + (color [240/255 223/255 175/255 1])))}) + +;;;;;;;;;;;;;;;;;;;;;;;;; +;; Placement Functions ;; +;;;;;;;;;;;;;;;;;;;;;;;;; + +(def columns (range 0 ncols)) +(def rows (range 0 nrows)) + +(def cap-top-height (+ plate-thickness sa-profile-key-height)) +(def row-radius (+ (/ (/ (+ mount-height extra-height) 2) + (Math/sin (/ α 2))) + cap-top-height)) +(def column-radius (+ (/ (/ (+ mount-width extra-width) 2) + (Math/sin (/ β 2))) + cap-top-height)) +(def column-x-delta (+ -1 (- (* column-radius (Math/sin β))))) +(def column-base-angle (* β (- centercol 2))) + +(defn apply-key-geometry [translate-fn rotate-x-fn rotate-y-fn column row shape] + (let [column-angle (* β (- centercol column)) + placed-shape (->> shape + (translate-fn [0 0 (- row-radius)]) + (rotate-x-fn (* α (- centerrow row))) + (translate-fn [0 0 row-radius]) + (translate-fn [0 0 (- column-radius)]) + (rotate-y-fn column-angle) + (translate-fn [0 0 column-radius]) + (translate-fn (column-offset column))) + column-z-delta (* column-radius (- 1 (Math/cos column-angle))) + placed-shape-ortho (->> shape + (translate-fn [0 0 (- row-radius)]) + (rotate-x-fn (* α (- centerrow row))) + (translate-fn [0 0 row-radius]) + (rotate-y-fn column-angle) + (translate-fn [(- (* (- column centercol) column-x-delta)) 0 column-z-delta]) + (translate-fn (column-offset column))) + placed-shape-fixed (->> shape + (rotate-y-fn (nth fixed-angles column)) + (translate-fn [(nth fixed-x column) 0 (nth fixed-z column)]) + (translate-fn [0 0 (- (+ row-radius (nth fixed-z column)))]) + (rotate-x-fn (* α (- centerrow row))) + (translate-fn [0 0 (+ row-radius (nth fixed-z column))]) + (rotate-y-fn fixed-tenting) + (translate-fn [0 (second (column-offset column)) 0]) + )] + (->> (case column-style + :orthographic placed-shape-ortho + :fixed placed-shape-fixed + placed-shape) + (rotate-y-fn tenting-angle) + (translate-fn [0 0 keyboard-z-offset])))) + +(defn key-place [column row shape] + (apply-key-geometry translate + (fn [angle obj] (rotate angle [1 0 0] obj)) + (fn [angle obj] (rotate angle [0 1 0] obj)) + column row shape)) + +(defn rotate-around-x [angle position] + (mmul + [[1 0 0] + [0 (Math/cos angle) (- (Math/sin angle))] + [0 (Math/sin angle) (Math/cos angle)]] + position)) + +(defn rotate-around-y [angle position] + (mmul + [[(Math/cos angle) 0 (Math/sin angle)] + [0 1 0] + [(- (Math/sin angle)) 0 (Math/cos angle)]] + position)) + +(defn key-position [column row position] + (apply-key-geometry (partial map +) rotate-around-x rotate-around-y column row position)) + + +(def key-holes + (apply union + (for [column columns + row rows + :when (or (.contains [2 3] column) + (not= row lastrow))] + (->> single-plate + (key-place column row))))) + +(def caps + (apply union + (for [column columns + row rows + :when (or (.contains [2 3] column) + (not= row lastrow))] + (->> (sa-cap (if (= column 5) 1 1)) + (key-place column row))))) + +; (pr (rotate-around-y π [10 0 1])) +; (pr (key-position 1 cornerrow [(/ mount-width 2) (- (/ mount-height 2)) 0])) + +;;;;;;;;;;;;;;;;;;;; +;; Web Connectors ;; +;;;;;;;;;;;;;;;;;;;; + +(def web-thickness 3.5) +(def post-size 0.1) +(def web-post (->> (cube post-size post-size web-thickness) + (translate [0 0 (+ (/ web-thickness -2) + plate-thickness)]))) + +(def post-adj (/ post-size 2)) +(def web-post-tr (translate [(- (/ mount-width 2) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) +(def web-post-tl (translate [(+ (/ mount-width -2) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) +(def web-post-bl (translate [(+ (/ mount-width -2) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) +(def web-post-br (translate [(- (/ mount-width 2) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) + +(defn triangle-hulls [& shapes] + (apply union + (map (partial apply hull) + (partition 3 1 shapes)))) + +(def connectors + (apply union + (concat + ;; Row connections + (for [column (range 0 (dec ncols)) + row (range 0 lastrow)] + (triangle-hulls + (key-place (inc column) row web-post-tl) + (key-place column row web-post-tr) + (key-place (inc column) row web-post-bl) + (key-place column row web-post-br))) + + ;; Column connections + (for [column columns + row (range 0 cornerrow)] + (triangle-hulls + (key-place column row web-post-bl) + (key-place column row web-post-br) + (key-place column (inc row) web-post-tl) + (key-place column (inc row) web-post-tr))) + + ;; Diagonal connections + (for [column (range 0 (dec ncols)) + row (range 0 cornerrow)] + (triangle-hulls + (key-place column row web-post-br) + (key-place column (inc row) web-post-tr) + (key-place (inc column) row web-post-bl) + (key-place (inc column) (inc row) web-post-tl)))))) + +;;;;;;;;;;;; +;; Thumbs ;; +;;;;;;;;;;;; + +(def thumborigin + (map + (key-position 1 cornerrow [(/ mount-width 2) (- (/ mount-height 2)) 0]) + thumb-offsets)) +; (pr thumborigin) + +(defn thumb-tr-place [shape] + (->> shape + ; (rotate (deg2rad 10) [1 0 0]) + ; (rotate (deg2rad -23) [0 1 0]) + ; (rotate (deg2rad -3) [0 0 1]) + (rotate (deg2rad 10) [1 0 0]) + (rotate (deg2rad -23) [0 1 0]) + (rotate (deg2rad 10) [0 0 1]) + (translate thumborigin) + (translate [-12 -16 3]) + )) +(defn thumb-tl-place [shape] + (->> shape + ; (rotate (deg2rad 10) [1 0 0]) + ; (rotate (deg2rad -23) [0 1 0]) + ; (rotate (deg2rad -3) [0 0 1]) + (rotate (deg2rad 10) [1 0 0]) + (rotate (deg2rad -23) [0 1 0]) + (rotate (deg2rad 10) [0 0 1]) + (translate thumborigin) + (translate [-32 -15 -2]))) +(defn thumb-mr-place [shape] + (->> shape + (rotate (deg2rad -6) [1 0 0]) + (rotate (deg2rad -34) [0 1 0]) + (rotate (deg2rad 48) [0 0 1]) + (translate thumborigin) + (translate [-29 -40 -13]) + )) +(defn thumb-ml-place [shape] + (->> shape + (rotate (deg2rad 6) [1 0 0]) + (rotate (deg2rad -34) [0 1 0]) + (rotate (deg2rad 40) [0 0 1]) + (translate thumborigin) + (translate [-51 -25 -12]))) +(defn thumb-br-place [shape] + (->> shape + (rotate (deg2rad -16) [1 0 0]) + (rotate (deg2rad -33) [0 1 0]) + (rotate (deg2rad 54) [0 0 1]) + (translate thumborigin) + (translate [-37.8 -55.3 -25.3]) + )) +(defn thumb-bl-place [shape] + (->> shape + (rotate (deg2rad -4) [1 0 0]) + (rotate (deg2rad -35) [0 1 0]) + (rotate (deg2rad 52) [0 0 1]) + (translate thumborigin) + (translate [-56.3 -43.3 -23.5]) + )) + +(defn thumb-1x-layout [shape] + (union + (thumb-mr-place shape) + (thumb-ml-place shape) + (thumb-br-place shape) + (thumb-bl-place shape))) + +(defn thumb-15x-layout [shape] + (union + (thumb-tr-place shape) + (thumb-tl-place shape))) + +(def larger-plate + (let [plate-height (/ (- sa-double-length mount-height) 3) + top-plate (->> (cube mount-width plate-height web-thickness) + (translate [0 (/ (+ plate-height mount-height) 2) + (- plate-thickness (/ web-thickness 2))])) + ] + (union top-plate (mirror [0 1 0] top-plate)))) + +(def thumbcaps + (union + (thumb-1x-layout (sa-cap 1)) + (thumb-15x-layout (rotate (/ π 2) [0 0 1] (sa-cap 1.5))))) + + +(def thumb + (union + (thumb-1x-layout single-plate) + (thumb-15x-layout single-plate) + (thumb-15x-layout larger-plate) + )) + +(def thumb-post-tr (translate [(- (/ mount-width 2) post-adj) (- (/ mount-height 1.15) post-adj) 0] web-post)) +(def thumb-post-tl (translate [(+ (/ mount-width -2) post-adj) (- (/ mount-height 1.15) post-adj) 0] web-post)) +(def thumb-post-bl (translate [(+ (/ mount-width -2) post-adj) (+ (/ mount-height -1.15) post-adj) 0] web-post)) +(def thumb-post-br (translate [(- (/ mount-width 2) post-adj) (+ (/ mount-height -1.15) post-adj) 0] web-post)) + +(def thumb-connectors + (union + (triangle-hulls ; top two + (thumb-tl-place thumb-post-tr) + (thumb-tl-place thumb-post-br) + (thumb-tr-place thumb-post-tl) + (thumb-tr-place thumb-post-bl)) + (triangle-hulls ; bottom two on the right + (thumb-br-place web-post-tr) + (thumb-br-place web-post-br) + (thumb-mr-place web-post-tl) + (thumb-mr-place web-post-bl)) + (triangle-hulls ; bottom two on the left + (thumb-bl-place web-post-tr) + (thumb-bl-place web-post-br) + (thumb-ml-place web-post-tl) + (thumb-ml-place web-post-bl)) + (triangle-hulls ; centers of the bottom four + (thumb-br-place web-post-tl) + (thumb-bl-place web-post-bl) + (thumb-br-place web-post-tr) + (thumb-bl-place web-post-br) + (thumb-mr-place web-post-tl) + (thumb-ml-place web-post-bl) + (thumb-mr-place web-post-tr) + (thumb-ml-place web-post-br)) + (triangle-hulls ; top two to the middle two, starting on the left + (thumb-tl-place thumb-post-tl) + (thumb-ml-place web-post-tr) + (thumb-tl-place thumb-post-bl) + (thumb-ml-place web-post-br) + (thumb-tl-place thumb-post-br) + (thumb-mr-place web-post-tr) + (thumb-tr-place thumb-post-bl) + (thumb-mr-place web-post-br) + (thumb-tr-place thumb-post-br)) + (triangle-hulls ; top two to the main keyboard, starting on the left + (thumb-tl-place thumb-post-tl) + (key-place 0 cornerrow web-post-bl) + (thumb-tl-place thumb-post-tr) + (key-place 0 cornerrow web-post-br) + (thumb-tr-place thumb-post-tl) + (key-place 1 cornerrow web-post-bl) + (thumb-tr-place thumb-post-tr) + (key-place 1 cornerrow web-post-br) + (key-place 2 lastrow web-post-tl) + (key-place 2 lastrow web-post-bl) + (thumb-tr-place thumb-post-tr) + (key-place 2 lastrow web-post-bl) + (thumb-tr-place thumb-post-br) + (key-place 2 lastrow web-post-br) + (key-place 3 lastrow web-post-bl) + (key-place 2 lastrow web-post-tr) + (key-place 3 lastrow web-post-tl) + (key-place 3 cornerrow web-post-bl) + (key-place 3 lastrow web-post-tr) + (key-place 3 cornerrow web-post-br) + (key-place 4 cornerrow web-post-bl)) + (triangle-hulls + (key-place 1 cornerrow web-post-br) + (key-place 2 lastrow web-post-tl) + (key-place 2 cornerrow web-post-bl) + (key-place 2 lastrow web-post-tr) + (key-place 2 cornerrow web-post-br) + (key-place 3 cornerrow web-post-bl) + ) + (triangle-hulls + (key-place 3 lastrow web-post-tr) + (key-place 3 lastrow web-post-br) + (key-place 3 lastrow web-post-tr) + (key-place 4 cornerrow web-post-bl)) + )) + +;;;;;;;;;; +;; Case ;; +;;;;;;;;;; + +(defn bottom [height p] + (->> (project p) + (extrude-linear {:height height :twist 0 :convexity 0}) + (translate [0 0 (- (/ height 2) 10)]))) + +(defn bottom-hull [& p] + (hull p (bottom 0.001 p))) + +(def left-wall-x-offset 10) +(def left-wall-z-offset 3) + +(defn left-key-position [row direction] + (map - (key-position 0 row [(* mount-width -0.5) (* direction mount-height 0.5) 0]) [left-wall-x-offset 0 left-wall-z-offset]) ) + +(defn left-key-place [row direction shape] + (translate (left-key-position row direction) shape)) + + +(defn wall-locate1 [dx dy] [(* dx wall-thickness) (* dy wall-thickness) -1]) +(defn wall-locate2 [dx dy] [(* dx wall-xy-offset) (* dy wall-xy-offset) wall-z-offset]) +(defn wall-locate3 [dx dy] [(* dx (+ wall-xy-offset wall-thickness)) (* dy (+ wall-xy-offset wall-thickness)) wall-z-offset]) + +(defn wall-brace [place1 dx1 dy1 post1 place2 dx2 dy2 post2] + (union + (hull + (place1 post1) + (place1 (translate (wall-locate1 dx1 dy1) post1)) + (place1 (translate (wall-locate2 dx1 dy1) post1)) + (place1 (translate (wall-locate3 dx1 dy1) post1)) + (place2 post2) + (place2 (translate (wall-locate1 dx2 dy2) post2)) + (place2 (translate (wall-locate2 dx2 dy2) post2)) + (place2 (translate (wall-locate3 dx2 dy2) post2))) + (bottom-hull + (place1 (translate (wall-locate2 dx1 dy1) post1)) + (place1 (translate (wall-locate3 dx1 dy1) post1)) + (place2 (translate (wall-locate2 dx2 dy2) post2)) + (place2 (translate (wall-locate3 dx2 dy2) post2))) + )) + +(defn key-wall-brace [x1 y1 dx1 dy1 post1 x2 y2 dx2 dy2 post2] + (wall-brace (partial key-place x1 y1) dx1 dy1 post1 + (partial key-place x2 y2) dx2 dy2 post2)) + +(def case-walls + (union + ; back wall + (for [x (range 0 ncols)] (key-wall-brace x 0 0 1 web-post-tl x 0 0 1 web-post-tr)) + (for [x (range 1 ncols)] (key-wall-brace x 0 0 1 web-post-tl (dec x) 0 0 1 web-post-tr)) + (key-wall-brace lastcol 0 0 1 web-post-tr lastcol 0 1 0 web-post-tr) + ; right wall + (for [y (range 0 lastrow)] (key-wall-brace lastcol y 1 0 web-post-tr lastcol y 1 0 web-post-br)) + (for [y (range 1 lastrow)] (key-wall-brace lastcol (dec y) 1 0 web-post-br lastcol y 1 0 web-post-tr)) + (key-wall-brace lastcol cornerrow 0 -1 web-post-br lastcol cornerrow 1 0 web-post-br) + ; left wall + (for [y (range 0 lastrow)] (union (wall-brace (partial left-key-place y 1) -1 0 web-post (partial left-key-place y -1) -1 0 web-post) + (hull (key-place 0 y web-post-tl) + (key-place 0 y web-post-bl) + (left-key-place y 1 web-post) + (left-key-place y -1 web-post)))) + (for [y (range 1 lastrow)] (union (wall-brace (partial left-key-place (dec y) -1) -1 0 web-post (partial left-key-place y 1) -1 0 web-post) + (hull (key-place 0 y web-post-tl) + (key-place 0 (dec y) web-post-bl) + (left-key-place y 1 web-post) + (left-key-place (dec y) -1 web-post)))) + (wall-brace (partial key-place 0 0) 0 1 web-post-tl (partial left-key-place 0 1) 0 1 web-post) + (wall-brace (partial left-key-place 0 1) 0 1 web-post (partial left-key-place 0 1) -1 0 web-post) + ; front wall + (key-wall-brace lastcol 0 0 1 web-post-tr lastcol 0 1 0 web-post-tr) + (key-wall-brace 3 lastrow 0 -1 web-post-bl 3 lastrow 0.5 -1 web-post-br) + (key-wall-brace 3 lastrow 0.5 -1 web-post-br 4 cornerrow 1 -1 web-post-bl) + (for [x (range 4 ncols)] (key-wall-brace x cornerrow 0 -1 web-post-bl x cornerrow 0 -1 web-post-br)) + (for [x (range 5 ncols)] (key-wall-brace x cornerrow 0 -1 web-post-bl (dec x) cornerrow 0 -1 web-post-br)) + ; thumb walls + (wall-brace thumb-mr-place 0 -1 web-post-br thumb-tr-place 0 -1 thumb-post-br) + (wall-brace thumb-mr-place 0 -1 web-post-br thumb-mr-place 0 -1 web-post-bl) + (wall-brace thumb-br-place 0 -1 web-post-br thumb-br-place 0 -1 web-post-bl) + (wall-brace thumb-ml-place -0.3 1 web-post-tr thumb-ml-place 0 1 web-post-tl) + (wall-brace thumb-bl-place 0 1 web-post-tr thumb-bl-place 0 1 web-post-tl) + (wall-brace thumb-br-place -1 0 web-post-tl thumb-br-place -1 0 web-post-bl) + (wall-brace thumb-bl-place -1 0 web-post-tl thumb-bl-place -1 0 web-post-bl) + ; thumb corners + (wall-brace thumb-br-place -1 0 web-post-bl thumb-br-place 0 -1 web-post-bl) + (wall-brace thumb-bl-place -1 0 web-post-tl thumb-bl-place 0 1 web-post-tl) + ; thumb tweeners + (wall-brace thumb-mr-place 0 -1 web-post-bl thumb-br-place 0 -1 web-post-br) + (wall-brace thumb-ml-place 0 1 web-post-tl thumb-bl-place 0 1 web-post-tr) + (wall-brace thumb-bl-place -1 0 web-post-bl thumb-br-place -1 0 web-post-tl) + (wall-brace thumb-tr-place 0 -1 thumb-post-br (partial key-place 3 lastrow) 0 -1 web-post-bl) + ; clunky bit on the top left thumb connection (normal connectors don't work well) + (bottom-hull + (left-key-place cornerrow -1 (translate (wall-locate2 -1 0) web-post)) + (left-key-place cornerrow -1 (translate (wall-locate3 -1 0) web-post)) + (thumb-ml-place (translate (wall-locate2 -0.3 1) web-post-tr)) + (thumb-ml-place (translate (wall-locate3 -0.3 1) web-post-tr))) + (hull + (left-key-place cornerrow -1 (translate (wall-locate2 -1 0) web-post)) + (left-key-place cornerrow -1 (translate (wall-locate3 -1 0) web-post)) + (thumb-ml-place (translate (wall-locate2 -0.3 1) web-post-tr)) + (thumb-ml-place (translate (wall-locate3 -0.3 1) web-post-tr)) + (thumb-tl-place thumb-post-tl)) + (hull + (left-key-place cornerrow -1 web-post) + (left-key-place cornerrow -1 (translate (wall-locate1 -1 0) web-post)) + (left-key-place cornerrow -1 (translate (wall-locate2 -1 0) web-post)) + (left-key-place cornerrow -1 (translate (wall-locate3 -1 0) web-post)) + (thumb-tl-place thumb-post-tl)) + (hull + (left-key-place cornerrow -1 web-post) + (left-key-place cornerrow -1 (translate (wall-locate1 -1 0) web-post)) + (key-place 0 cornerrow web-post-bl) + (key-place 0 cornerrow (translate (wall-locate1 -1 0) web-post-bl)) + (thumb-tl-place thumb-post-tl)) + (hull + (thumb-ml-place web-post-tr) + (thumb-ml-place (translate (wall-locate1 -0.3 1) web-post-tr)) + (thumb-ml-place (translate (wall-locate2 -0.3 1) web-post-tr)) + (thumb-ml-place (translate (wall-locate3 -0.3 1) web-post-tr)) + (thumb-tl-place thumb-post-tl)) + )) + + +(def rj9-start (map + [3 -2 0] (key-position 0 0 (map + (wall-locate3 0 1) [0 (/ mount-height 2) 0])))) +(def rj9-position [(first rj9-start) (second rj9-start) 11]) +(def rj9-cube (cube 11.5 4 16)) +(def rj9-space (translate rj9-position rj9-cube)) + +(def usbc-start (map + [17.5 -2 0] (key-position 0 0 (map + (wall-locate3 0 1) [0 (/ mount-height 2) 0])))) +(def usbc-position [(first usbc-start) (second usbc-start) 4.75]) +(def usbc-cube (cube 9.5 4 3.5)) +(def usbc-space (translate usbc-position usbc-cube)) + + +(def reset-start (map + [17.5 -2 0] (key-position 0 0 (map + (wall-locate3 0 1) [0 (/ mount-height 2) 0])))) +(def reset-position [(first reset-start) (second reset-start) 11]) +(def reset-cylinder (rotate (/ π 2) [1 0 0] (binding [*fn* 30] (cylinder 2 5)))) +(def reset-space (translate reset-position + reset-cylinder) ) + + ;(union (cylinder [bottom-radius top-radius] height) + +;(def rj9-holder (translate rj9-position +; (difference rj9-cube +; (union (translate [0 2 0] (cube 10.78 9 18.38)) +; (translate [0 0 5] (cube 10.78 13 5)))))) +;(def usbc-holder (translate usbc-position +; (difference usbc-cube +; (union (translate [0 2 0] (cube 10.78 9 18.38)) +; (translate [0 0 5] (cube 10.78 13 5)))))) + +;(def usb-holder-position key-position 1 0 (map + (wall-locate2 1 1) [0 (/ mount-height 2) 0]))) +(def usb-holder-position (map + [12.5 -2 0] (key-position 0 0 (map + (wall-locate3 0 1) [0 (/ mount-height 2) 0])))) +(def usb-holder-size [9.5 10 3.5]) +(def usb-holder-thickness 4) +(def usb-holder + (->> (cube (+ (first usb-holder-size) usb-holder-thickness) (second usb-holder-size) (+ (last usb-holder-size) usb-holder-thickness)) + (translate [(first usb-holder-position) (second usb-holder-position) (/ (+ (last usb-holder-size) usb-holder-thickness) 2)]))) +(def usb-holder-hole + (->> (apply cube usb-holder-size) + (translate [(first usb-holder-position) (second usb-holder-position) (/ (+ (last usb-holder-size) usb-holder-thickness) 2)]))) + +(def teensy-width 20) +(def teensy-height 12) +(def teensy-length 33) +(def teensy2-length 53) +(def teensy-pcb-thickness 2) +(def teensy-holder-width (+ 7 teensy-pcb-thickness)) +(def teensy-holder-height (+ 6 teensy-width)) +(def teensy-offset-height 5) +(def teensy-holder-top-length 18) +(def teensy-top-xy (key-position 0 (- centerrow 1) (wall-locate3 -1 0))) +(def teensy-bot-xy (key-position 0 (+ centerrow 1) (wall-locate3 -1 0))) +(def teensy-holder-length (- (second teensy-top-xy) (second teensy-bot-xy))) +(def teensy-holder-offset (/ teensy-holder-length -2)) +(def teensy-holder-top-offset (- (/ teensy-holder-top-length 2) teensy-holder-length)) + +(def teensy-holder + (->> + (union + (->> (cube 3 teensy-holder-length (+ 6 teensy-width)) + (translate [1.5 teensy-holder-offset 0])) + (->> (cube teensy-pcb-thickness teensy-holder-length 3) + (translate [(+ (/ teensy-pcb-thickness 2) 3) teensy-holder-offset (- -1.5 (/ teensy-width 2))])) + (->> (cube 4 teensy-holder-length 4) + (translate [(+ teensy-pcb-thickness 5) teensy-holder-offset (- -1 (/ teensy-width 2))])) + (->> (cube teensy-pcb-thickness teensy-holder-top-length 3) + (translate [(+ (/ teensy-pcb-thickness 2) 3) teensy-holder-top-offset (+ 1.5 (/ teensy-width 2))])) + (->> (cube 4 teensy-holder-top-length 4) + (translate [(+ teensy-pcb-thickness 5) teensy-holder-top-offset (+ 1 (/ teensy-width 2))]))) + (translate [(- teensy-holder-width) 0 0]) + (translate [-1.4 0 0]) + (translate [(first teensy-top-xy) + (- (second teensy-top-xy) 1) + (/ (+ 6 teensy-width) 2)]) + )) + +(defn screw-insert-shape [bottom-radius top-radius height] + (union (cylinder [bottom-radius top-radius] height) + (translate [0 0 (/ height 2)] (sphere top-radius)))) + +(defn screw-insert [column row bottom-radius top-radius height] + (let [shift-right (= column lastcol) + shift-left (= column 0) + shift-up (and (not (or shift-right shift-left)) (= row 0)) + shift-down (and (not (or shift-right shift-left)) (>= row lastrow)) + position (if shift-up (key-position column row (map + (wall-locate2 0 1) [0 (/ mount-height 2) 0])) + (if shift-down (key-position column row (map - (wall-locate2 0 -1) [0 (/ mount-height 2) 0])) + (if shift-left (map + (left-key-position row 0) (wall-locate3 -1 0)) + (key-position column row (map + (wall-locate2 1 0) [(/ mount-width 2) 0 0]))))) + ] + (->> (screw-insert-shape bottom-radius top-radius height) + (translate [(first position) (second position) (/ height 2)]) + ))) + +(defn screw-insert-all-shapes [bottom-radius top-radius height] + (union (screw-insert 0 0 bottom-radius top-radius height) + (screw-insert 0 lastrow bottom-radius top-radius height) + (screw-insert 2 (+ lastrow 0.3) bottom-radius top-radius height) + (screw-insert 3 0 bottom-radius top-radius height) + (screw-insert lastcol 1 bottom-radius top-radius height) + )) +(def screw-insert-height 3.8) +(def screw-insert-bottom-radius (/ 5.31 2)) +(def screw-insert-top-radius (/ 5.1 2)) +(def screw-insert-holes (screw-insert-all-shapes screw-insert-bottom-radius screw-insert-top-radius screw-insert-height)) +(def screw-insert-outers (screw-insert-all-shapes (+ screw-insert-bottom-radius 1.6) (+ screw-insert-top-radius 1.6) (+ screw-insert-height 1.5))) +(def screw-insert-screw-holes (screw-insert-all-shapes 1.7 1.7 350)) + +(def wire-post-height 7) +(def wire-post-overhang 3.5) +(def wire-post-diameter 2.6) +(defn wire-post [direction offset] + (->> (union (translate [0 (* wire-post-diameter -0.5 direction) 0] (cube wire-post-diameter wire-post-diameter wire-post-height)) + (translate [0 (* wire-post-overhang -0.5 direction) (/ wire-post-height -2)] (cube wire-post-diameter wire-post-overhang wire-post-diameter))) + (translate [0 (- offset) (+ (/ wire-post-height -2) 3) ]) + (rotate (/ α -2) [1 0 0]) + (translate [3 (/ mount-height -2) 0]))) + +(def wire-posts + (union + (thumb-ml-place (translate [-5 0 -2] (wire-post 1 0))) + (thumb-ml-place (translate [ 0 0 -2.5] (wire-post -1 6))) + (thumb-ml-place (translate [ 5 0 -2] (wire-post 1 0))) + (for [column (range 0 lastcol) + row (range 0 cornerrow)] + (union + (key-place column row (translate [-5 0 0] (wire-post 1 0))) + (key-place column row (translate [0 0 0] (wire-post -1 6))) + (key-place column row (translate [5 0 0] (wire-post 1 0))))))) + + +(def model-right (difference + (union + key-holes + connectors + thumb + thumb-connectors + (difference (union case-walls + screw-insert-outers + ;teensy-holder + ;usb-holder + ) + rj9-space + usbc-space + reset-space + ;usb-holder-hole + screw-insert-holes) + ;rj9-holder + ;wire-posts + ; thumbcaps + ; caps + ) + (translate [0 0 -20] (cube 350 350 40)) + )) + +(spit "things/right.scad" + (write-scad model-right)) + +(spit "things/left.scad" + (write-scad (mirror [-1 0 0] model-right))) + +;(spit "things/right-test.scad" +; (write-scad +; (union +; key-holes +; connectors +; thumb +; thumb-connectors +; case-walls +; thumbcaps +; caps +; teensy-holder +; rj9-holder +; usb-holder-hole +; ; usb-holder-hole +; ; ; teensy-holder-hole +; ; screw-insert-outers +; ; teensy-screw-insert-holes +; ; teensy-screw-insert-outers +; ; usb-cutout +; ; rj9-space +; ; wire-posts +; ))) + +;(spit "things/right-plate.scad" +; (write-scad +; (cut +; (translate [0 0 -0.1] +; (difference (union case-walls +; teensy-holder +; ; rj9-holder +; screw-insert-outers) +; (translate [0 0 -10] screw-insert-screw-holes)) +; )))) + +;(spit "things/test.scad" +; (write-scad +; (difference usb-holder usb-holder-hole))) + + + +(defn -main [dum] 1) ; dummy to make it easier to batch diff --git a/src/dactyl_keyboard/dactyl.clj.rej b/src/dactyl_keyboard/dactyl.clj.rej new file mode 100644 index 0000000..1951e7d --- /dev/null +++ b/src/dactyl_keyboard/dactyl.clj.rej @@ -0,0 +1,19 @@ +--- src/dactyl_keyboard/dactyl.clj ++++ src/dactyl_keyboard/dactyl.clj +@@ -13,13 +13,13 @@ + ;; Shape parameters ;; + ;;;;;;;;;;;;;;;;;;;;;; + +-(def nrows 4) +-(def ncols 5) ++(def nrows 6) ++(def ncols 6) + + (def α (/ π 12)) ; curvature of the columns + (def β (/ π 36)) ; curvature of the rows + (def centerrow (- nrows 3)) ; controls front-back tilt +-(def centercol 3) ; controls left-right tilt / tenting (higher number is more tenting) ++(def centercol 2) ; controls left-right tilt / tenting (higher number is more tenting) + (def tenting-angle (/ π 12)) ; or, change this for more precise tenting control + (def column-style + (if (> nrows 5) :orthographic :standard)) ; options include :standard, :orthographic, and :fixed diff --git a/things/left.stl b/things/left.stl deleted file mode 100644 index 51d022f..0000000 Binary files a/things/left.stl and /dev/null differ diff --git a/things/right.stl b/things/right.stl deleted file mode 100644 index 099ea32..0000000 Binary files a/things/right.stl and /dev/null differ